One of the fastest-growing markets in the world is aerospace part manufacturing. The market size was evaluated at nearly $967 in 2023 and is predicted to have an annual growth rate of around 5% by 2032.
Many of the parts manufactured for the aerospace industry and others like it come from compression molding machinery. Machine molding efficiency allows for faster turnaround and more accurate production. However, not every buyer knows exactly how the process works.
Here’s how a compression molding machine can help manufacture better parts in less time.
Compression Molding Process
Compression molding is a fabrication technique used with thermoplastic polymers. A mold provides the shape for materials such as plastics, rubbers, or composites. Heat and pressure cure the material inside the mold and form it into its final shape.
The first step involves preparing the material by preheating and pouring it into the mold cavity. Curing agents and additives help it acquire the desired properties.
When the material is in place, the compression molding machine closes the mold and applies heat. The pressure and temperature must be both controlled.
Once done, the mold cools so the material can solidify and form the final product.
Compression Molding Applications
The process of compression molding is useful for applications across various industries. Some of the most common applications include:
- Automotive industry
- Electronics
- Aerospace industry
- Consumer goods
Companies can use compression molding to create bumpers, gaskets, and seals. They can also rely on it to make lightweight and high-strength components used in aerospace applications or tools.
In the medical industry, carbon fiber has helped to create prosthetics with lower weight and higher strength and flexibility. Modern materials created using compression molding can help elevate their design and quality.
Compression Molding Benefits
Compression molding offers several benefits that make it a preferred choice for manufacturers.
To begin with, the process can make high-quality parts with excellent dimensional accuracy. There’s minimal material waste since excess material can be reused.
Parts made using composite innovations are much lighter than metal alternatives. That means airplanes are lighter and more eco-friendly than older models. The same applies to all ground vehicles that use composite materials.
Manufacturers can use compression molding with a wide variety of materials. That means these materials work for various applications across different industries.
Furthermore, the process can produce intricate shapes with detailed features. It’s useful for creating custom parts that you would have trouble finding elsewhere.
Try a Compression Molding Machine for Your Next Job
A compression molding machine is only one of the many manufacturing techniques used across various industries. There’s also autoclave curing, bladder molding, and cast molding. Always ask your manufacturer about your options if you’re not sure which is the best one.
SMI Composites was awarded Supplier of the Year by the Georgia Department of Economic Development back in 2021. You can find some of our work with the Department of Defense, as well as other industries such as medical and aerospace engineering.
Contact us with any questions and to request a quote.
